Over Molding of PBT Gear for Diesel Engines

At Harbor Plastics we provide quality, economical, molding solutions like this custom component over molding project for a customer in the diesel engine industry. The over molding process opens up design possibilities by allowing customers to create a single component that contains the needed strength in one area with the required customizability in another. This gear is made of a central stainless steel stamping over molded with Valox 420 BPT 30% glass reinforced resin. We locally sourced the custom stainless steel stamping from a manufacturing partner as a value added service for this customer.

The gear is 2.046" in diameter with a height of .45". Tolerances as tight as ±1° and ±.001" were held on this component per customer specifications. We produced 12,000 of these custom gears at a rate of 120 parts per hour. This project demonstrates our ability to produce high volume components designed for high strength applications. For more information about this custom component over molding project, see the table below, or contact us directly.

Over Molding of PBT Gear - Project Details

Product Description
This PBT gear is used within a Diesel Engine application
Overmolding Capabilities Applied/Processes
Over Molding
Overall Part Dimensions
Max O.D.: ø.960"
I.D.: ø.788"
Height: .450"
Radius: 1.023"
Ø.160" x4 Holes
.200" Wide Slot
Tightest Tolerances
±.001"
±1°
Material Used
PBT Valox 420
Color
Black
Cycle Time
120 Parts Per Hour
Industry for Use
Automotive
Volume
12,000 Pieces
Standards Met
Customer supplied print, 2D CAD Drawing
Product Name
Overmolded Gear

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